Several factors contribute to racking damage, including:
- Forklift impacts: One of the leading causes of racking damage is accidental collisions by forklifts or material handling equipment. Even minor bumps can weaken the structure over time.
- Overloading: Exceeding the racking system’s load capacity can cause beams to bend, frames to buckle, and shelves to collapse.
- Improper installation: Poorly installed racks with misaligned beams, unsecured connections, or unstable footings increase the risk of failure.
- Corrosion and rust: In humid environments, metal racks can corrode, weakening their load-bearing capacity.
- Unauthorized modifications: Altering the rack system without professional guidance (e.g., removing bracing, drilling new holes) can compromise structural integrity.
- Uneven loading: Unequal weight distribution on shelves can cause bending or tilting, leading to potential instability.
